Assessments - 4, GPA: 4.8
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A. Verify valve and schrader caps are tightened to specifications (see Step 6). PRE-FORMED INSULATION TIGHTEN VALVE CAPS TO SPECIFICATIONS SV3084 B. Place insulation over schrader valve cap and left side of valve. Position the tab between the mounting bracket and rear panel. SV3085 PLACE TAB BETWEEN VALVE BODY AND PANEL C. Fold insulation and hold against right hand side of valve while securing with electrical tape. Seal the line set insulation to the shut off valve insulation with electrical tape. FOLD INSULATION OVER SV3086 RIGHT SIDE OF VALVE AND SECURE WITH ELECTRICAL TAPE Part Number 000002688 Installation Instructions Section 2 2-20 Part Number 000002688 TYPICAL REMOTE SYSTEM INSTALLATION SV3021 ICE MACHINE HEAD SECTION SUCTION REFRIGERANT SHUT-OFF VALVE LIQUID REFRIGERANT SHUT-OFF VALVE LIQUID LINE SUCTION LINE ELECTRICAL DISCONNECT CONDENSING UNIT INTERCONNECTING WIRING (QF2300 ONLY) Section 2 Installation Instructions Installation Checklist Is the Ice Machine level? Has all of the internal packing been removed? Have all of the electrical and water connections been made? Has the supply voltage been tested and checked against the rating on the nameplate? Is there proper clearance around the ice machine for air circulation? Has the ice machine been installed where ambient temperatures will remain in the range of 45° - 110°F (7° - 43.3°C)? Has the ice machine been installed where the incoming water temperature will remain in the range of 45° - 90°F (7° -32.2°C)? Are the ice machine and bin drains separately vented? Are all electrical leads free from contact with refrigeration lines and moving equipment? Has the owner/operator been instructed regarding maintenance and the use of Manitowoc Cleaner and Sanitizer? Has the warranty registration card been sent to the factory? Has the ice machine and bin been sanitized? Has this manual been given to the owner/ operator? Is the water level (float valve) set correctly? Has the toggle switch been placed in the ice position? (Switch is located behind front cover) REMOTE AIR-COOLED ONLY Has the ice machine receiver service valve been opened 100%? Are the ice machine line set shut-off valves open 100%? Does the condenser fan motor operate properly after start-up? Have all the refrigeration fittings and joints been leak checked? Is the line set routed properly? Is a refrigeration oil trap (S-trap) installed? Have the refrigeration lines been insulated and secured properly to prevent vibration? Has the remote condensing unit been located where ambient temperatures will remain in the range of -20° to 120°F (-29° to 49°C)? Is the lineset length, rise and drop within guidelines? Part Number 000002688 Installation Instructions Section 2 Before Starting the Ice Machine All Manitowoc ice machines are factory-operated and adjusted before shipment. Normally, new installations do not require any adjustment. To ensure proper operation, follow the Operational Checks in Section 3 of this manual. Starting the ice machine and completing the Operational Checks are the responsibilities of the owner/operator. The float valve setting must be checked to verify it is correctly set. An adjustment may be necessary to obtained the proper water level. Adjustments and maintenance procedures outlined in this manual are not covered by the warranty. ! Warning Potential Personal Injury Situation Do not operate equipment that has been misused. abused, neglected, damaged, or altered/modified from that of original manufactured specifications. Part Number 000002688 Part Number 000002688 3-1 Section 3 Ice Machine Operation Component Identification ICE MACHINE HEAD SECTION QC700/QF800 QF400 SV2019 SV2022 CONDENSER FAN MOTOR ICE/OFF/CLEAN TOGGLE SWITCH ICE CHUTE DUMP VALVE CLEANING SOLUTION FILL HOLE WATER LEVEL PROBE WATER FLOAT VALVE COIL WATER INLET QUICK DISCONNECT FITTING GEARMOTOR CONDENSER AIR FILTER QUARTER TURN THUMBSCREWS POTABLE WATER DRAIN POTABLE WATER INLET SV2053 SV2044 WATER LEVEL WATER FLOAT PROBES VALVE COIL CONTROL BOX EVAPORATOR GEAR MOTOR / GEAR BOX ASSEMBLY ICE/OFF/CLEAN TOGGLE SWITCH CONDESER FAN/ MOTOR WATER INLET QUICK DISCONNECT ICE CHUTE DUMP VALVE AIR COOLED CONDENSER POTABLE WATER DRAIN Ice Machine Operation Section 3 3-2 Part Number 000002688 QF2300 SV2102 CLEANING SOLUTION FILL HOLE ICE/OFF/ CLEAN TOGGLE SWITCH ICE CHUTE RETAINING CLAMP ICE CHUTE EVAPORATOR GEAT MOTOR/ GEAR BOX ASSEMBLY WATER LEVEL PROBES FLOAT VALVE DUMP VALVE ICE CHUTE ELBOW WATER RESERVOIR CLEANING SOLUTION FILL HOLE SV2100 HEAD PRESSURE CONTROL VALVE ELECTRICAL COMPARTMENT CONDENSER FAN MOTOR AIR CONDENSER COMPRESSOR SUCTION FILTER RFC2385 Remote Condensing Unit Section 3 Ice Machine Operation Operational Checks GENERAL Manitowoc ice machines are factory-operated and adjusted before shipment. Normally, a newly installed ice machine does not require any adjustment. To ensure proper operation, always follow the Operational Checks: • when starting the ice machine for the first time • after a prolonged ou...
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